Trash Rack Cleaner
The purpose of a trash rack cleaning unit is to remove accumulated dirt in a canal or river by collecting it in a grid structure.
It is installed on the upstream side of pumping stations or on rivers. The collected dirt is then picked up, transported and finally deposited into a container.
A trash rack cleaning facility consists of the following components:
- Depending on the width of the canal, 1 or more removable stainless steel grid frames, equipped with vertical grid bars. The spacing between the grid bars can be chosen: either 40 mm or 100 mm. The grid frames are supported by guide profiles, arranged at an angle of 75° in relation to the horizontal surface. The mechanical resistance of the grid frames with built-on grid bars has been calculated for a maximum water height upstream, without counterpressure downstream.
- A stainless-steel gripper, consisting of a fixed part and a hinged part. When cleaning, the fixed part of the gripper slides down against the grid bars into the accumulated dirt; then 2 stainless steel hydraulic cylinders will close the hinged part of the gripper. The fixed part of the gripper is adjusted to the spacing of the grid bars, assuring a smooth operation and intrusion. The gripper widths vary between 1,200 mm up to 1,800 mm in the standard versions.
- A carriage with support structure.
3 different types exist:
Overhead transfer type: carriage suspended from a monorail supported by a portal structure. The gripper is suspended on steel cables, reeled on 2 cable drums.
Crane type: carriage with hinges crane arm, moving on a track fitted with crane rails. The gripper is suspended from the end of the crane arm.
Hybrid type: combination of the overhead transfer type and crane type: carriage with fixed gallows arm, moving on a track fitted with crane rails. The gripper is suspended on steel cables, reeled on 2 cable drums.
Overhead transfer type:
- a geared motor with brake drives the 2 gripper cable drums suspended on the steel cables;
- idlers prevent the undesired unwinding of the steel cables;
- a hydraulic power unit feeds the hydraulic cylinders of the gripper;
- an electrically driven hose reel operates the hydraulic TWIN hose, powering the hydraulic cylinders of the gripper;
- the carriage is suspended from 2 trolleys, each equipped with 2 vulkanised runner wheels;
- a geared motor with brake assures the transfer movement of the entire carriage on the monorail;
- all necessary sensors and limit switches for detection in the control unit are provided;
- the carriage frame and the machine housing are made of stainless steel. The access hatches are equipped with gas springs;
- the steel portal structure with monorail is anchored to the surrounding concrete structure.
Crane type:
- the steel crane arm consists of a main arm and a swivel arm; the gripper is hinged to the end of the swivel arm;
- hydraulic cylinders perform the movements of the crane arm;
- a hydraulic power unit feeds the hydraulic equipment;
- in this configuration, the crane arm is set up rotationally on a turntable with ring gear;
- the rotational movement of the crane arm and the transfer movement of the carriage are powered by a geared motor or a hydraulic motor;
- during the transfer of the carriage, all steel wheels of the carriage are driven;
- the steel track with 2 crane rails is anchored to the surrounding concrete structure.
Hybrid type:
- a geared motor with brake drives the 2 gripper cable drums suspended on the steel cables;
- the end of the gallows arm has guide wheels, over which the steel cables roll;
- idlers prevent the undesired unwinding of the steel cables;
- a hydraulic power unit feeds the hydraulic cylinders of the gripper;
- an electrically driven hose reel operates the hydraulic TWIN hose, powering the hydraulic cylinders of the gripper;
- in this configuration, the gallows arm is set up rotationally on a turntable with ring gear;
- the rotational movement of the gallows arm and the transfer movement of the carriage are powered by a geared motor or a hydraulic motor;
- during the transfer of the carriage, all steel wheels of the carriage are driven;
- the steel track with 2 crane rails is anchored to the surrounding concrete structure.
For each installation, we provide the following custom-engineered facilities:
- access landings, handrails, stairs and ladders specific to the accessibility requirements and level of security;
- the location and the track of the monorail or rail track to ensure a maximum integration in surrounding structures or to comply with legal building regulations;
- preservation of steel structures: fire-galvanizing and painting in the desired RAL colour or hot-dip galvanizing;
- level of automation: PLC control and integeration in already existing control systems.
Environmentally conscious infrastructure
Vandezande’s activities all fit within the scope of working on an environmentally conscious infrastructure. The construction of new locks to take transport off the road and group it in the form of shipping transport in order to further...
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